Commercial Packaging


Commercial PackagingWe offer a wide range of commercial packaging solutions to meet your needs, from initial artwork and pack design, to commercial packaging and distribution.

From our UK and US commercial packaging facilities, we are able to serve global markets. We are MHRA and FDA licensed and have been successfully inspected by global regulatory authorities including Pmda, ANVISA, Turkish Ministry of Health and South Korea FDA. With DEA and UK Home Office approval we are also licensed for the storage and processing of controlled drugs (schedules II-V). Through comprehensive standard operating procedures, rigorous training, and a range of process controls, we can ensure that your products meet the required specifications.

Our high and low throughput packaging operations provide flexibility and efficiency in the processing of solid oral dose and sterile presentations. We’re able to support both high volume marketed products and niche / orphan drug launches.

Primary Packaging (Click to Read More)

    • Bottles
    • Blisters (Thermoform, Coldform)
    • Sachets and pouches

Secondary Labelling and Packaging (Click to Read More)

    • Vials
    • Ampoules
    • Syringes
    • Wallets/blister cards
    • Cartons
    • Dosepacks
    • Complex kit assembly

Advanced Packaging Technologies (Click to Read More)

Supporting the unique demands of our clients with advanced packaging technologies capable of processing:

  • Large blister formats
  • Humidity sensitive products with desiccant insertion
  • Multi-product combination blisters

Our blister lines incorporate HAPA blister printing technology for both online and offline blister printing. This enhances flexibility and enables just-in-time packaging for small country specific needs.

Dedicated Product Supply Managers (Click to Read More)

To facilitate the transfer for all commercial packaging projects, each of our client partners is allocated a dedicated Product Supply Manager. This single point of contact leads an experienced multi-disciplinary team, defining roles and responsibilities, generating and reporting against an agreed project plan of deliverables to ensure that the transfer process is as simple, clear and as defined as possible.

Customised Solutions (Click to Read More)

We have a dedicated in-house engineering team who provide tooling design and machine prototype manufacture. Their expertise facilitate a rapid turnaround of tailored solutions and equipment design & build to meet the requirements of your product.

 


More Details

Artwork and Pack Design
CBE - 30 Filing
Repackaging
Serialisation and Track & Trace
Capital Projects
Dedicated Penicillin Packaging Facilities

Artwork and Pack Design

Providing High Quality Printed Packaging

Accessing the most up-to-date design hardware and software, our dedicated in-house packaging and design team is able to provide a full suite of design services to meet your requirements. Generating the artwork in-house rather than outsourcing allows us to streamline the approval process, saving time and money whilst ensuring that you meet fast approaching regulatory submission deadlines.

We have considerable experience with various packaging solutions, which include child resistant and senior friendly requirements. Our packaging design and artwork services provide print-ready artworks to the highest industry standards. We achieve this by closely following your company’s branding guidelines while adhering to current pharmaceutical packaging and artwork legislations.


CBE - 30 Filing

Reliable, Quality-Driven Commercial Supply Solutions

With significant experience in supporting CBE – 30 filings and the ability to provide a smooth transfer of operations, our commercial packaging facilities are equipped to address all of your supply needs. Providing flexible, quality-driven packaging solutions, our facilities support both high volume marketed products and niche / orphan drug launches.

Utilizing high speed, state-of-the-art equipment for blistering, bottling, walleting and biopharmaceutical labelling / packaging operations, we provide cost effective and reliable product supply solutions to our client partners. Contact us today to find out how easy it is to change contract packers and ensure that your product reaches the marketplace on time.


Repackaging

Flexibility to Suit All of Your Repackaging Needs

Should your product need repacked quickly (due to updated packaging components, revised regulatory requirements, new SKUs or revised marketing strategies), our specialist team can help ensure minimal disruption to your product supply chain.

With an in-house packaging design team, we can provide any necessary design / artwork updates alongside accelerated repack operations of de-blistering or de-bottling, cartons, labels or insert replacement, enabling our client partners to avoid expensive re-manufacturing and packaging costs, whilst maintaining the highest standards of cGMP.


Serialisation and Track & Trace

Almac Steralization and Track and TraceAddressing Counterfeit, Misbranded, Adulterated and Diverted Drugs

Facilitating traceability throughout the manufacturing and distribution supply chain, our product serialisation system (designed by our in-house IS team) in combination with our overprint Serialisation and inspection systems ensures serialization to GS1 Standards.

Our expert multi-disciplinary serialisation team, lead the way in supporting our clients in developing serialisation strategies in line with global requirements.
Permitting traceability of the drug products in accordance to country legislation, we routinely  generate, allocate and upload unique numbers applied to products at each stage of the manufacturing and distribution process, from the saleable item level right through to pallet level.

We provide a flexible and adaptable solution to meet all your serialisation needs, fulfilling current national serialisation requirements such as South Korea, Turkish Ministry of Health, the encoding requirements of France (CIP) and Austria (PZN , oncology products).


Capital Projects

Demonstrating our Commitment to Building Long Term, Strategic Relationships

In partnership with our clients, we have a leading reputation for delivering complex, time sensitive capital projects in support of growing, innovative products. Over the past two years, we have significantly co-invested in excess of $15M with our client partners. This includes:

  • Supporting a US client with the installation of a dedicated commercial fluid bed dryer and high speed encapsulation suite for their first global product launch.
  • Installation of a dedicated RH controlled blistering suite for two Japanese clients. Additionally installing an offline HAPA digital print unit to facilitate JIT (just in time) blister printing for smaller markets.
  • Expansion of client dedicated commercial sachet facility (x3 dedicated lines) with output of 400 million sachets per annum to meet current demand and entry into new markets.

Dedicated Penicillin Packaging Facilities

From a dedicated FDA and EU approved facility, we provide a range of packaging services for penicillin products.

We offer a variety of formats of customised packaging and labeling , including:

  • Wallets
  • Blisters
  • Bottles

Customised secondary packaging and labeling for all products, including cytotoxics and biologics is also available.

The Almac TouchTM: By integrating various key support services, such as analytical testing, QP release, and storage and distribution, we have the ability to provide a consolidated and efficient solution for all of your penicillin needs across your supply chain.




More Details

Artwork and Pack Design
CBE - 30 Filing
Repackaging
Serialisation and Track & Trace
Capital Projects
Dedicated Penicillin Packaging Facilities

Artwork and Pack Design

Providing High Quality Printed Packaging

Accessing the most up-to-date design hardware and software, our dedicated in-house packaging and design team is able to provide a full suite of design services to meet your requirements. Generating the artwork in-house rather than outsourcing allows us to streamline the approval process, saving time and money whilst ensuring that you meet fast approaching regulatory submission deadlines.

We have considerable experience with various packaging solutions, which include child resistant and senior friendly requirements. Our packaging design and artwork services provide print-ready artworks to the highest industry standards. We achieve this by closely following your company’s branding guidelines while adhering to current pharmaceutical packaging and artwork legislations.


CBE - 30 Filing

Reliable, Quality-Driven Commercial Supply Solutions

With significant experience in supporting CBE – 30 filings and the ability to provide a smooth transfer of operations, our commercial packaging facilities are equipped to address all of your supply needs. Providing flexible, quality-driven packaging solutions, our facilities support both high volume marketed products and niche / orphan drug launches.

Utilizing high speed, state-of-the-art equipment for blistering, bottling, walleting and biopharmaceutical labelling / packaging operations, we provide cost effective and reliable product supply solutions to our client partners. Contact us today to find out how easy it is to change contract packers and ensure that your product reaches the marketplace on time.


Repackaging

Flexibility to Suit All of Your Repackaging Needs

Should your product need repacked quickly (due to updated packaging components, revised regulatory requirements, new SKUs or revised marketing strategies), our specialist team can help ensure minimal disruption to your product supply chain.

With an in-house packaging design team, we can provide any necessary design / artwork updates alongside accelerated repack operations of de-blistering or de-bottling, cartons, labels or insert replacement, enabling our client partners to avoid expensive re-manufacturing and packaging costs, whilst maintaining the highest standards of cGMP.


Serialisation and Track & Trace

Almac Steralization and Track and TraceAddressing Counterfeit, Misbranded, Adulterated and Diverted Drugs

Facilitating traceability throughout the manufacturing and distribution supply chain, our product serialisation system (designed by our in-house IS team) in combination with our overprint Serialisation and inspection systems ensures serialization to GS1 Standards.

Our expert multi-disciplinary serialisation team, lead the way in supporting our clients in developing serialisation strategies in line with global requirements.
Permitting traceability of the drug products in accordance to country legislation, we routinely  generate, allocate and upload unique numbers applied to products at each stage of the manufacturing and distribution process, from the saleable item level right through to pallet level.

We provide a flexible and adaptable solution to meet all your serialisation needs, fulfilling current national serialisation requirements such as South Korea, Turkish Ministry of Health, the encoding requirements of France (CIP) and Austria (PZN , oncology products).


Capital Projects

Demonstrating our Commitment to Building Long Term, Strategic Relationships

In partnership with our clients, we have a leading reputation for delivering complex, time sensitive capital projects in support of growing, innovative products. Over the past two years, we have significantly co-invested in excess of $15M with our client partners. This includes:

  • Supporting a US client with the installation of a dedicated commercial fluid bed dryer and high speed encapsulation suite for their first global product launch.
  • Installation of a dedicated RH controlled blistering suite for two Japanese clients. Additionally installing an offline HAPA digital print unit to facilitate JIT (just in time) blister printing for smaller markets.
  • Expansion of client dedicated commercial sachet facility (x3 dedicated lines) with output of 400 million sachets per annum to meet current demand and entry into new markets.

Dedicated Penicillin Packaging Facilities

From a dedicated FDA and EU approved facility, we provide a range of packaging services for penicillin products.

We offer a variety of formats of customised packaging and labeling , including:

  • Wallets
  • Blisters
  • Bottles

Customised secondary packaging and labeling for all products, including cytotoxics and biologics is also available.

The Almac TouchTM: By integrating various key support services, such as analytical testing, QP release, and storage and distribution, we have the ability to provide a consolidated and efficient solution for all of your penicillin needs across your supply chain.